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生物质化学工程 ›› 2022, Vol. 56 ›› Issue (5): 43-50.doi: 10.3969/j.issn.1673-5854.2022.05.007

• 研究报告 • 上一篇    下一篇

规模化连续生物质炭化设备的评价及产品分析

马彪(), 李茹   

  1. 南京勤丰秸杆科技有限公司, 江苏 南京 211500
  • 收稿日期:2021-09-01 出版日期:2022-09-30 发布日期:2022-09-27
  • 作者简介:马彪(1990—), 男, 河南南阳人, 中级农艺师, 硕士, 主要从事生物质炭生产应用研究; E-mail: mabiao@sanju.cn

Evaluation and Product Analysis of Large-scale Continuous Biomass Carbonization Equipment

Biao MA(), Ru LI   

  1. Nanjing Qinfeng Straw Technology Co., Ltd., Nanjing 211500, China
  • Received:2021-09-01 Online:2022-09-30 Published:2022-09-27

摘要:

针对目前国内生物质废弃物热解炭化设备规模化生产中存在着生产设备运行不稳定、秸秆炭化产率低、副产品回收利用难等问题,采用稻壳和玉米秸秆成型颗粒为原料,研究其在该套规模化连续生物质炭化设备中长时间连续炭化情况,从而系统分析了该生物质炭化设备的适用性和稳定性。该设备由炭化单元、气体分离单元和出炭单元组成,炭化单元采用双层套筒结构,内层为炭化室,外层为燃气加热室,将生物质炭化产生的高热值生物质气回收后燃烧加热实现热解炭化过程的连续运行。实验结果表明:该生物质炭化设备设计合理,可满足不同原料炭化,可实现稻壳和玉米秸秆颗粒的长时间连续稳定炭化,炭化产能可达到490 kg/h,炭化温度控制在500 ℃左右,生物质炭的得率在37%以上,热解后固、液、气三相分离完全,气体得到循环利用。

关键词: 生物质, 炭化, 炭化设备, 规模化, 连续

Abstract:

At present, there were some problems existing in the large-scale production of domestic agricultural straw waste biomass pyrolysis carbonization equipment, such as unstable operation, low straw carbonization yield and difficult recovery, etc. Using rice husk and corn straw molding particles as raw materials, the situation of long-time continuous carbonization in this large-scale continuous biomass carbonization equipment was studied, and the applicability and stability of this equipment were analyzed systematically. The equipment was composed of a carbonization unit, a gas separation unit, and a biochar discharge unit. The carbonization unit adopted a double-layer sleeve structure, where the inner layer was a carbonization chamber and the outer layer was a gas heating chamber. The high calorific value biomass gas produced by biomass carbonization was recovered and then combustion-heated to realize the continuous operation of pyrolysis carbonization process. The results showed that the design of the biomass carbonization equipment was reasonable, which could satisfy the carbonization of different raw materials and realize the continuous and stable carbonization of rice husk and corn stalk particles for a long time. The carbonization capacity could reach 490 kg/h. When the carbonization temperature was controlled at around 500 ℃, the yield of biochar was more than 37%. After pyrolysis, the solid, liquid, and gas phases were completely separated, and the gas was recycled.

Key words: biomass, carbonization, carbonization equipment, scale, continuous

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